Versa Manufacturing
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Head-Quartered in Johor Bahru, Malaysia; VERSA MANUFACTURING has also set up a new plant in Sungai Petani, FLEXI ACOUSTICS also has 2 plants in Johor Bahru and Jitra Kedah respectively.
This regional presence provides timely design, engineering and manufacturing solutions that are combined with extensive logistics services, vertically integrated with components supplied by the FLEXI GROUP and other business partners to optimize operations by lowering costs and reducing time to market. |
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Injection-Molding & Secondary Processes
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| VERSA MANUFACTURING houses molding machines from 50 tons to 650 tons to cater to the extensive tonnage needs of our OEM/ODM customers. Our machines come fully equipped with auto loaders, conveyors as well as robotic arms. Most machines also come with multiple core sequences to cater to the diversified and complex requirements. |
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| Injection Moulding Machines |
| Ser |
Tonnage |
Ser |
Tonnage |
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Tonnage |
| 1- |
650T |
8- |
220T |
15- |
110T |
| 2- |
600T |
9- |
200T |
16- |
100T |
| 3- |
480T |
10- |
180T |
17- |
90T |
| 4- |
450T |
11- |
150T |
18- |
80T |
| 5- |
380T |
12- |
140T |
19- |
75T |
| 6- |
360T |
13- |
130T |
20- |
50T |
| 7- |
280T |
14- |
120T |
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| We are also equipped with in-house tool room facilities that complement the plastic moulding with e all the necessary supporting roles by minimizing unpredicted breakdowns. Our specialization such as tool maintenance and servicing, but not limited to, integrates the moulding seamlessly without causing a hassle to the customers. |
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We are also equipped with a complete spectrum of secondary and finishing process solutions like 100K Clean Room Spraying, Hot Stamping, Printing, Laser Etching, UV glue applications and Heat Induction for Metal and Fabric etc. |
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In-House Tooling Maintenance Facilities |
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Ser |
Type of Facilities |
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1- |
Grinding Machine |
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2- |
Drilling Machine |
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3- |
Troop Milling |
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4- |
Starmill Milling |
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5- |
EDM Machine |
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6- |
Cap Bed Lathe Machine |
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7- |
Tig Argon |
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8- |
Welding Machine |
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9- |
Mirror Polishing |
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Finishing Capabilities
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Ser |
Type of Facilities |
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1- |
Automated Spraying (100k) |
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2- |
Manual Spraying |
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3- |
Heat Induction |
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4- |
Hot Stamping |
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5- |
Tempo Printing |
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6- |
Auto Silk Screening |
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7- |
Laser Marking / Etching |
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Wood-Working Set-Up
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| We pride ourselves by having a comprehensive wood-working set-up that includes high tech machines for laminating, V-cut, CNC-cut, edge-banding and other ancillary equipment. In addition, we play a pivotal role in keeping not only the working environment clean but the external environment just as well by investing in the state-of-the-art “cyclone” exhaust systems to ensure saw dust emission is kept to the minimum. |
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| Wood Works Machinery |
| Ser |
Type of Machine |
Ser |
Type of Machine |
Ser |
Type of Machine |
| 1- |
Holiz-Her Edge Bander |
9- |
Widebelt Sander |
17- |
Sliding Head Router |
| 2- |
Cutting & Grooving (Vertical) |
10- |
Table Saw |
18- |
CNC Router |
| 3- |
V-cut (8-motor head) |
11- |
Double End Rail Meter Saw |
19- |
Single Sided Automatic Edge Bander |
| 4- |
V-cut (12-motor head) |
12- |
Multiple Drilling |
20- |
Auto Copied Sharpening |
| 5- |
V-cut (16-motor head) |
13- |
Cyclone System |
21- |
6-headed Tenoner |
| 6- |
V-cut (20-motor head) |
14- |
L Shaped Tenonor |
22- |
Roller Type Coating |
| 7- |
V-cut (24-motor head) |
15- |
Arm Saw |
23- |
Profile Sander |
| 8- |
Lamination |
16- |
Panel Saw |
24- |
Profile Wrapping |
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| On the supply side, VERSA MANUFACTURING ensures that wood resources are procured only through environmentally responsible suppliers who pledged to renew resources through replantation and minimize undesirable emission by complying strictly to the stringent world renowned environmental control mechanisms such as TCA/TCSA. |
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PCB / AMPLIFIER Capablity
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| The total supply chain solution of the group is further strengthened by the synergistic partnering of PCB & Amplifier expertise to meet the EMS requirement. From scratch to product realization, we transform your ideas into high quality cost-effective turnkey solution embedded with our quality designs. |
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Assembly
Production Lines
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Final Assembly Lines |
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Ser |
Type of Lines |
Capability |
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1- |
38 mtr Assembly Line |
Specialized in Subwoofer and speaker for Mini Components |
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2- |
38 mtr Assembly Line |
Specialized in Surround Speaker |
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3- |
38 mtr Assembly Line |
Specialized in Soundbar |
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4- |
45 mtr Assembly Line |
Specialized in Hi-Fi Speaker / Professional Speaker |
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5- |
45 mtr Assembly Line |
Specialized in Big Size Speaker |
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| The development and operations of our 17 production lines are readily customized to our OEM customers’ requirements. Our experiences, expertise and craftsmanship allow us to demonstrate that we are able to produce parts not only with product reliability, but also high quality coupled with productivity and efficiency. Our industrial and process engineers relentlessly work with our operators and line supervisors to spot areas to improve, line balancing and actively practice Preventive Failure Mode Evaluation Analysis (PFMEA) to achieve our performance requirements. |
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